自動接桿鉚珠設備

如何有效地實現這些鉚接製程的自動化？

鉚接是一種使用稱為鉚釘的金屬緊固件將兩種層壓材料（通常是金屬材料）緊固在一起的工藝。鉚接過程非常適合自動化，因為其重複性和完成任務所需的高輸入力。佺樂&台灣拓斯達科技，提供鉚接流程自動化設備製作及規劃，可讓操作員在安全的製程中裝載和卸載零件及產品，並內建用於確認鉚接製程的光電檢知判定、零件驗證和資料收集。如果您希望進一步自動化，讓我們運用我們的知識為您規劃一台或一套設備，以高效、可重複和可驗證的方式完成您的流程。請發送電子郵件至sales@qlt-tw.com並附上您的項目製程說明、產品範圍尺寸及自動化需求，以便我們為您準備提案。

How to Effectively Automate the Riveting Process?

Riveting is a process that uses metal fasteners called rivets to join two laminated materials, typically metals. This process is highly suitable for automation due to its repetitive nature and the high input force required to complete the task.Quanle & Taiwan TOPSTAR Technology specialize in automating riveting processes, allowing operators to load and unload parts and products safely. Our systems are equipped with built-in features such as:Photoelectric detection to confirm the riveting process.Part verification.Data collection for process monitoring.If you are considering further automation, we can leverage our expertise to design a machine or system tailored to your requirements. Our solution will ensure your process is completed efficiently, consistently, and verifiably.Please email us at sales@qlt-tw.com with details about your project process description, product size range, and automation needs. This will allow us to prepare a comprehensive proposal for you.

案例設備主要特點

該設備適用連結桿鉚接，用於組件的自動組裝和自動鉚接，採PLC系統，自動完成彈簧、接桿、鋼珠送料、裝配及成品出料。自動檢測物料啟動、缺少物料自動停止，裝配異常成品NG排料不停線。可設定成品數量計數，採用10吋人機觸控介面，直覺式操作及簡單。提供異常停機、報告異常訊息時自動蜂鳴警報。可依據客戶產品範圍客製，最大程度上滿足不同產品技術需求。關鍵技術包括鋼珠、彈簧震動整列輸送、連接桿爬坡自動供料、自動尋孔定位。

範例產品及機台參數

• 3分接桿，最大長度範圍350mm
• 工作電壓:220V 單項

關鍵字: 自動鉚接/鉚接流程自動化

Main Features of the Equipment

This equipment is designed for connecting rod riveting, primarily used for automatic assembly and riveting of components. It employs a PLC system to automatically complete the feeding of springs, connecting rods, and steel balls, as well as assembly and finished product discharge.

Key features include

• Automatic material detection for operation start and automatic stop when materials are insufficient.
• NG product discharge during assembly errors without stopping the production line.
• Configurable finished product quantity counting.
• Equipped with a 10-inch human-machine touch interface for intuitive and simple operation.
• Automatic alarm with a buzzer for abnormal shutdowns and error reporting.
• The equipment can be customized according to the customer's product range to meet various technical requirements.
• Critical technologies include vibration alignment and conveying of steel balls and springs, automatic feeding of connecting rods on an inclined conveyor, and automatic hole-finding and positioning.

Example Product and Machine Parameters

• 3/8" Connecting Rods with a maximum length of 350mm.
• Operating Voltage: 220V, Single Phase.

Keywords: Automatic Riveting / Automated Riveting Process